Delta rocket

Encyclopedia : D : DE : DEL : Delta rocket

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The Delta family of expendable launch vehicles has been a mainstay of the United States' space launch capability since 1960. With numerous upgrades and modifications over its 300-plus-launch history, Delta has a 95% success rate and has evolved into the modern Delta II, Delta III, and Delta IV rockets.

Delta origins

The Thor IRBM (intermediate-range ballistic missile) was designed in the mid-'50s, to reach Moscow from bases in Britain or similar allied nations. The Atlas missile, which would reach the Soviet Union from United States territory, was not ready and facing significant delays. As designed, the Thor was somewhat similar to Atlas but smaller and simpler, and used a single engine derived from an Atlas booster engine. The first wholly successful launch occurred in September 1957, and within five months a Thor rocket had been pressed into service to launch Discoverer I using an Agena upper stage. Other satellite and space probe flights, using a variety of upper stages, soon followed.

In January of 1959 the newly formed National Aeronautics and Space Administration released a report entitled "The National Space Vehicle Program". This report addressed the nation's space launch needs and stated:

"Our approach up to this time has been much too diverse in that we fire a few vehicles of a given configuration, most of which have failed to achieve their missions, and then call on another vehicle to take the stage. In this situation no one type of vehicle is tested with sufficient thoroughness and used in enough firings to achieve a high degree of reliability."

The report proposed five vehicles to form the core of the U.S. spacefleet:

• Vega: An Atlas with a Vanguard derived upper stage. Never flew.
• Centaur: The world's first high-energy upper stage.
• Saturn I: a large clustered engine rocket.
• Nova: A huge rocket for Lunar exploration. Never flew. Prompted the development of the F-1, which powered the similarly-sized Saturn V.
• Delta: Based on Thor-Able as "an interim general purpose vehicle" meant to be "used for communication, meteorological, and scientific satellites and lunar probes during '60 and '61". To be replaced by Vega and Centaur when they came on-line. Its design emphasized reliability rather than performance by replacing components which had caused problems on Thor-Able flights. Its name came from radio code word for 'D', as it was the fourth alteration of Thor as a launch vehicle behind Able, Able-Star and Agena; it was variously known as Delta and Thor-Delta.

NASA let the original Delta contract to the Douglas Aircraft Company in April of 1959 for 12 vehicles of this design:

• Stage 1: Modified Thor IRBM with a Block I MB-3 engine producing 152,000 lbf (676 kN) thrust. (LOX/RP1 turbopump, gimbal mounted engine, two verniers for roll control)
• Stage 2: Modified Able. Pressure fed UDMH/nitric acid powered Aerojet AJ-10-118 engine producing 7700 lbf (34 kN). This reliable engine cost $4 million to build and is still flying in modified form today. Gas jet attitude control system.
• Stage 3: Altair. A spin stabilized (via a turntable on top of the Able) at 100 rpm by two solid rocket motors before separation. One ABL X-248 solid rocket motor provided 2800 lbf (12 kN) of thrust for 28 seconds. The stage weighed 500 lb (230 kg) and was largely constructed of wound fiberglass.

• Able to place 650 lb (295 kg) into a 150 to 230 mile (241 to 370 km) LEO or 100 lb (45 kg) into GTO.

Eleven of the twelve initial Delta flights were successful. The total project development and launch cost came to $43 million, $3 million over budget. An order for 14 more vehicles was let before 1962.

Early Delta flights

1	May 13, 1960	9:16 p.m. GMT. Payload: Echo 1. Canaveral 17A. Good first stage. Second stage attitude control system failure. Vehicle destroyed.
2	August 12, 1960	Good flight. Echo 1A placed into 1035 mile (1666 km), 47 degree inclination orbit.
3	November 23, 1960	TIROS-2. Good flight.
4		Explorer-10. Placed into elliptical 138,000 mile (222,000 km) orbit. 78 lb (35 kg)
5	July 12, 1961	TIROS-3.
6	August 16, 1961	Explorer-12 Energetic Particle Explorers. EPE-1. highly elliptical orbit.
7	February 8, 1962	TIROS-4.
8	March 7, 1962	OSO-1 (Orbiting Solar Observatory). 345 mile (555 km), 33 degree orbit.
9	April 26, 1962	Ariel 1. Ariel 1 was seriously damaged by the Starfish Prime nuclear test
10	June 19, 1962	TIROS-5
11	July 10, 1962	Telstar 1. Also damaged by the Starfish Prime high altitude nuclear event.
12	September 18, 1962	TIROS-6

Delta Evolution

Delta A

Block II MB-3 engine, 170,000 lbf (756 kN) vs. 152,000 lbf (676 kN)

13. EPE2
14. EPE3

Delta B

• Upgraded AJ10-118D upper stage--3 foot tank stretch, higher energy oxidizer, solid-state guidance system.
• Delta program goes from 'interim' to 'operational' status.
• 200 lb (90 kg) to GTO.

15. 13 Dec 1962. Relay 1, second NASA communications satellite, NASA's first active one.
16. 13 Feb 1963. pad 17b. Syncom 1. Thiokol Star 13B solid rocket as apogee kick motor.
20. July 1963? Syncom 2. Geosynchronous orbit, but inclined 33° due to the limited performance of the Delta.

Delta C

• Third stage Altair replaced with Altair 2—its engine having been developed as the ABL X-258 for the Scout vehicle; 3 in (76 mm) longer, 10% heavier, but 65% more total thrust.

Delta D

• Also known as Thrust Augmented Delta.
• A Delta C with the TAT core plus boosters.

25. 19 Aug 1964. Syncom 3. First true Geosynchronous satellite.
26. Intelsat 1

Delta E

• Also known as Thrust Augmented Improved Delta.
• 1965.
• 100 lb (45 kg) more to GTO than Delta D.
• Castor II vs. Castor boosters. Same thrust, longer duration.
• MB-3 Block III core engine, 2000 lbf (9 kN) more thrust.
• AJ10-118E second stage widened from 33 to 55 inches (0.8 to 1.4 m) diameter. Double burn time.
• Additional helium tanks allow for almost unlimited restarts.
• Two available third stages: Altair 2 or FW-4D. The latter caused the Delta to be known as a Delta E1.
• New payload fairing from Agena.

First Delta E. 6 Nov 1965. Launched GEOS 1.

Delta G

• Two stage Delta Es.
• used for Biosatellite 1 and 2 flights.

1. 14 Dec 1966. Biosatellite 1.
2. 7 Sep 1967. Biosatellite 2

Delta J

• Used larger Thiokol Star 37D motor as third stage.

4 Jul 1968. Explorer 38.

Delta L

• Introduced Extended Long Tank first stage- 8-foot diameter throughout.
• FW-4d motor for third stage.

Delta M

• Star 37D for stage 3.

Delta N

• Two stage version of Delta N.

'Super Six'

• Delta M or Delta N with three extra strap ons.
• 1000 lb (450 kg) to GTO.

Delta Numbering System

By 1972, it became clear that the letter-naming system was inadequate to keep up with the various changes and improvements to Delta rockets (not to mention a rapidly-depleting alphabet), so a four-digit numbering system was introduced. This specified (1) the tank and main engine type, (2) number of solid boosters, (3) second stage, and (4) third stage. [link] This numbering system will be phased out in favor of a new system in 2006.

Delta 1000-Series

• Extended Long Tank with eight-foot diameter payload fairing; nicknamed "Straight-Eight".
• Nine Castor II strap-on solid boosters.

Delta 2000-Series

• Features new Rocketdyne RS-27 main engine on Extended Long Tank. Same constant eight-foot diameter.

Delta 3000-Series

• Introduced upgraded Castor IV solid motors. Same first stage as 1000- and 2000-series.
• Also introduced PAM (Payload Assist Module)/Star 48B solid-fueled kick motor. Later used as Delta II third stage.

Delta 4000-Series

• Used old MB-3 main engine on Extended Long Tank with Castor IV motors.
• Only launched two missions.

Delta 5000-Series

• Featured upgraded Castor IVA motors on Extended Long Tank first stage with RS-27 main engine.
• Only launched one mission.

When the Challenger accident demonstrated that Delta launches would continue, the Delta II was developed.

• Introduced Extra Extended Long Tank first stage. 12 additional feet provide more propellant.
• Introduced Castor IVA boosters. Six ignite at takeoff, three ignite in flight.

Delta 7000-Series

• Introduces RS-27A main engine, modified for efficiency at high altitude, at some cost to low-altitude performance.
• Introduces GEM-40 (Graphite-Epoxy Motor) solid boosters from Hercules (now Alliant). Besides being longer, their lighter casings allow higher payload capability.

A McDonnell Douglas/Boeing-developed program to keep pace with growing satellite masses:

• The two upper stages, with low-performance fuels, were replaced with a single cryogenic stage, improving performance and reducing recurring costs and pad labor. Engine was a single Pratt & Whitney RL10, from the Centaur upper stage. The hydrogen fuel tank, 4 meters in diameter in orange insulation, is exposed; the narrower oxygen tank and engine are covered until stage ignition. Fuel tank contracted to Mitsubishi, and produced using technologies from Japanese H2 launcher.
• To keep the stack short and resistant to crosswinds, the first-stage kerosene tank was widened and shortened, matching the upper-stage and fairing diameters.
• Nine enlarged GEM-46 solid boosters attached. Three have thrust-vectoring nozzles.

Med-Lite

A 7000-series with no third stage and fewer strap-ons (often three, sometimes four). Usually used for small NASA missions.

Delta II-Heavy

A Delta II with the enlarged GEM-46 boosters from Delta III.

As part of the Air Force's EELV (Evolved Expendable Launch Vehicle) program, McDonnell Douglas/Boeing proposed Delta IV. As the program implies, many components and technologies were borrowed from existing launchers. Both Boeing and Lockheed Martin were contracted to produce their EELV designs. Delta IVs are produced in a new facility in Decatur, Alabama.

• First stage changed to liquid hydrogen fuel. Tank technologies derived from Delta III upper stage, but widened to 5 meters.
• Kerosene engine replaced with Rocketdyne RS-68, the first new, large liquid-fueled rocket engine designed in the US since the Space Shuttle Main Engine (SSME) in the '70s. Designed for low cost; has lower chamber pressure and efficiency than the SSME, and a much simpler nozzle. Thrust chamber and upper nozzle is a channel-wall design, pioneered by Soviet engines. Lower nozzle is ablatively cooled.
• Second stage and fairing taken from the Delta III in smaller (Delta IV Medium) models; widened to 5 meters in Medium+ and Heavy models.
• Medium+ models have two or four GEM-60 60-inch diameter solid boosters.
• Revised plumbing and electric circuits eliminate need for a launch tower.

The first stage is referred to as a common booster core (CBC); a Delta IV Heavy attaches two extra CBCs as boosters.

Future Development

Currently development is focused on the Delta 4 Heavy, which uses three Common Booster Cores to lift higher masses to orbit and escape velocity.

External links

• [History of the Delta Launch Vehicle]

 

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