Engine tuning
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Engine tuning or engine building is the adjustment, modification or design of internal combustion engines to yield more performance, either in terms of power output or economy. It is a popular pastime with amateur mechanics or "gearheads" and "petrolheads". It has a long history, almost as long as the development of the car in general, originating with the development of early racing cars, and later, with the post-war hot-rod movement.
Tuning can describe a wide variety of adjustments and modifications, from the routine adjustment of the carburetor and ignition system to significant engine modifications. On older engines, setting the idling speed, mixture, carburetor balance, spark plug and distributor point gaps and ignition timing were both regular tasks on all engines and the final but essential steps in setting up a racing engine. On modern engines some or all of these tasks are automated.
At the other end of the scale, performance tuning of an engine can involve revisiting some of the design decisions taken at quite an early stage in the development of the engine.
Performance tuning
Performance tuning focusses on the tuning of an engine for motor sport, although many cars built by hobbyists never compete but are rather built for display at motor shows or the simple pleasure of owning and driving such a car. In this context (and depending on the particular event), the power output, torque and responsiveness of the engine are of premium importance, but reliability and economy are also relevant. To win, a car must complete the event. This means the engine must be strong enough to do so, often far stronger than the production design on which it is based, and also that the vehicle must carry sufficient fuel. The weight of this fuel will affect the overall performance of the car, so fuel economy is a competitive advantage.This also means that the performance tuning of an engine should take place in the context of the development of the overall vehicle. In particular, transmission, suspension and brakes must match the performance of the engine, otherwise the car will be unreliable, uncompetitive, and perhaps extremely dangerous.
In most cases, people are interested in increasing the power output of an engine. Many well tried and tested techniques have been devised to achieve this, but essentially all operate to increase the rate (and to a lesser extent efficiency) of combustion in a given engine. This is achieved by putting more fuel/air mixture into the engine, using a fuel with higher energy content, burning it more rapidly, and getting rid of the waste products more rapidly - this increases volumetric efficiency. The specific ways this is done include:
- Increasing the engine displacement. This can be done by "boring" - increasing the diameter of the cylinders and pistons, or by "stroking" - using a crankshaft with a longer stroke (in combination with pistons of shorter compression height, to maintain the original compression ratio), or both.
- Using larger or multiple carburators, to create more fuel/air mixture to burn, and to get it into the engine more quickly. In modern engines, fuel injection is more often used, and may be modified in a similar manner.
- Increasing the size of the valves in the engine, thus decreasing the restriction in the path of the fuel/air mixture entering, and the exhaust gases leaving the cylinder. Using multiple valves per cylinder results in the same thing - it is often more practical to have several small valves than have larger single valves.
- Using larger bored, smoother, less contorted intake and exhaust manifolds. This helps maintain the velocity of gases. Similarly, the ports in the cylinder can be enlarged and smoothed to match. This is termed "porting ", usually with the aid of an air flow bench for testing and verifying the efficacy of the modifications.
- In a similar vein, the internal intake and exhaust paths within the cylinder head can also be reshaped (generally called "porting ") and smoothed to increase flow, usually with the aid of an air flow bench for testing and verifying the efficacy of the modifications.
- Increasing the valve opening height (lift), by changing the profiles of the camshaft or the lift (lever) ratio of the valve rockers (OHV engines), or cam followers (OHC engines).
- Optimising the valve timing to improve burning efficiency - usually this increases power at one range of operating RPM at the expense of reducing it at others. For many applications this compromise is acceptable. Again this is usually achieved by a differently profiled camshaft. See also Four-stroke cycle#Valve Timing, variable valve timing.
- Raising the compression ratio, which makes more efficient use of the cylinder pressure developed and leading to more rapid burning of fuel, by using larger compression height pistons or thinner head gasket or by milling "shaving" the cylinder head.
- Supercharging; adding a supercharger or turbocharger. The fuel/air mass entering the cylinders is increased by compressing the air first, (usually) mechanically.
- Using a fuel with higher energy content or by adding an oxidiser such as nitrous oxide.
- Changing the tuning characteristics electronically, by changing the firmware of the engine management system (EMS). This chip tuning often works because modern engines are designed to give a great deal of raw power, which is then reduced by the engine management system to make the engine operate smoothly over a wider RPM range, with low emissions. By analogy with an operational amplifier, the EMS acts as a feedback loop around an engine with a great deal of open loop gain. Many modern engines are now of this type, and are amenable to this form of tuning. Naturally many other design parameters are sacrificed in the pursuit of power.
External Links
- [ModifiedRide] - A car tuning and modifying forum
- [Tuned-Belgium.com] - Belgisch grootste nederlandstalige tuningsite
See also
| Automobile Engineering (Tuning) companies
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| Australian companies: FPV | HSV | Tickford | ||
| Belgian companies: Gillet | ||
| British companies: Prodrive | ||
| Danish companies: Kleemann | ||
| French companies: Renault Sport | ||
| German companies: Abt Sportsline | AC Schnitzer | Alpina | AMG | BMW M | BRABUS | Carlsson | Gemballa | Hartge | Irmscher | PPI Automotive Design | Reiger | RUF | Steinmetz | ||
| Italian companies: Racing Dynamics | ||
| Japanese companies: Autech | HKS | Mazdaspeed | MINE'S | Mugen | Nismo | Ralliart | Spoon | STI | TRD | Veilside | ||
| Swiss companies: Rinspeed | ||
| US companies: GM Cadillac V-Series | GMPD | RDSport | lingenfelter | RENNtech | Saleen | SRT | SVT | ||
| [http://encycl.opentopia.com/ Edit this template] | ||
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