Sulfur lamp
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The sulfur lamp (also sulphur lamp) is a highly efficient full-spectrum electrodeless lighting system whose light is generated by sulfur plasma that has been excited by microwave radiation. The technology was developed in the 1990s.
Mechanism
The sulfur lamp consists of a golf ball-sized (30mm) quartz bulb at the end of a thin glass spindle. The bulb contains several milligrams of sulfur powder and argon gas. The bulb is enclosed in a microwave-resonant wire-mesh cage. A magnetron, much like the ones in home microwave ovens, bombards the bulb with 2.45 GHz microwaves. The microwave energy excites the gas to five atmospheres pressure, which in turn heats the sulfur to an extreme degree forming a brightly glowing plasma capable of illuminating a large area. Because the bulb heats up considerably, it is necessary for an electric motor to spin the bulb while a fan cools it to prevent it from melting. The bulb is usually placed at the focus of a parabolic reflector to direct all the light in one direction.
It would be impossible to excite the sulfur with traditional electrodes. All metallic electrodes would quickly react with the sulfur rendering them useless. The absence of electrodes allows for a much greater variety of light-generating substances to be used than those used in traditional lamps.
The design life of the bulb is currently approximately 60,000 hours. However, the design life of magnetrons is currently only about 15,000 to 20,000 hours. The bulb emits no electric or magnetic fields.
With the exception of fluorescent lamps, the warm-up time of the sulfur lamp is notably shorter than for other gas discharge lamps, even at low ambient temperatures. It reaches 80% of its final luminous flux within twenty seconds ([video]), and the lamp can be restarted approximately five minutes after a power cut.
The first prototype lamps were 5.9 kW units, with a system efficacy of 80 lumens per watt. The first production models were 1.4 kW with an output of 135,000 lumens. Later models were able to eliminate the cooling fanhttp://195.178.164.205/IAEEL/iaeel/newsl/1996/ett1996/LiTech_b_1_96.html and improve efficiency to more than 100 lumens/watt.
Quality of emitted light
The sulfur plasma consists mainly of dimer molecules (S2), which generate the light through molecular emission. Because this, instead of atomic emission, is the mechanism of light generation, the emission spectrum is broad-based and continuous throughout the visible spectrum; however, the source is low in infrared energy, and less than 1% is ultraviolet light. As much as 73% of the emitted radiation is in the visible spectrum, far more than other types of lamps. The visible light output mimics sunlight better than any other artificial light source, and the lack of harmful ultraviolet radiation can be especially beneficial to museums.
The spectral output peaks at 510 nanometres, imparting a distinctly greenish hue to the illuminated environment. The correlated color temperature was about 6000 kelvins with a CRI of 79. The lamp can be dimmed to 20% without affecting the light quality, and light output remains constant over the life of the bulb.
The use of a magenta filter can be used to give the light a warmer feel. Such a filter was used on the lamps at the National Air and Space Museum in Washington, D.C.http://palimpsest.stanford.edu/waac/wn/wn17/wn17-3/wn17-308.html
The addition of other chemicals in the bulb might improve color rendition. Sulfur lamp bulbs with calcium bromide (CaBr2) added produce a similar spectrum with the addition of a spike in red wavelengths at 625nm.http://www.nasatech.com/Briefs/July00/KSC11970.html Other additives such as lithium iodide (LiI) and sodium iodide (NaI) can be used to modify the output spectra.http://ncr101.montana.edu/Light1994Conf/5_10_MacLennan/MacLennan%20text.htm http://science.empas.com/search/kisti_detail.html?q=%C3%B5%B0%F8+%B9%E6%BB%E7%C8%D6%B5%B5&i=40028&au=&rs=&jn=&m=T http://society.kisti.re.kr/~society/image/kiee/1999/E01001033267.tif
History
The technology was conceived by engineer Michael Ury, physicist Charles Wood and their colleagues in 1990. With support from the United States Department of Energy, it was further developed in 1994 by Fusion Lighting of Rockville, Maryland, a spinoff of the Fusion UV division of Fusion Systems Corporation. Its origins are in microwave discharge light sources used for ultraviolet curing in the semiconductor and printing industries. The [Fusion UV] division was later sold to Spectris plc, and the rest of Fusion Systems was later acquired by the Eaton Corporation.
Only two production models were developed, both with similar specifications: the Solar 1000 in 1994 and the Light Drive 1000 in 1997, which was a refinement of the previous model. Although the technology initially appeared to be very promising, sulfur lighting has not yet been a commercial success.
Production of these lamps ended in 1998.http://www.iaeel.org/IAEEL/Newsl/1998/tva1998/LiMa_a_2_98.html Fusion Lighting closed its doors in early 2002, after having used up about $90 million in venture capital. The Internet Archive has a copy of [Fusion Lighting's defunct webite]. Their lamps were installed in more than one hundred facilities worldwide, but many of them have already been removed.
In 2001, Ningbo Youhe New Lighting Source Co., Ltd, in Ningbo, China, produced its own sulfur lamp version. The company's website is no longer online and may be out of business, but information on these lamps is available from its [archived copy] at the Internet Archive.
Since 2005, sulfur lamps have been marketed by [Island Systems Lighting] in Essex, England. While these lamps are an original design, their specifications and output are similar to the production models previously manufactured by Fusion Lighting.
Electromagnetic interference
The magnetrons in these lamps may very well cause interruption in 2.4 GHz wireless spectrum, which is used by Wi-Fi and satellite radio in North America. Fearing interference with their broadcasts, Sirius and XM satellite radio petitioned the United States Federal Communications Commission (FCC) to force Fusion Lighting to reduce by 99.9% the electromagnetic emissions of sulfur lamps. In 2001, Fusion Lighting agreed to install metal shielding around their lamps reducing electromagnetic emissions by 95%.
In May 2003, the FCC adopted an order terminating a proceeding started in 1998 that would have defined out-of-band emission limits for radio-frequency lights operating at 2.45 GHz, saying the record of the proceeding had become outdated and Fusion Lighting, the only party that had expressed an interest in 2.45 GHz RF lighting, had stopped pursuing development of RF lighting in that band.http://www.rwonline.com/dailynews/one.php?id=6211 The order concluded:
- "We therefore decline to provide the requested relief from the Satellite Radio Licensees to prohibit operation of all RF lights in the 2.45 GHz band, as we find that the requested prohibition is overarching and is not warranted based on the circumstances. If there is evidence that any entity will seek to operate RF lights in the 2.45 GHz band and cause harmful interference to satellite radio receivers as a consequence, and our existing limits prove inadequate, we will at that time take appropriate action."
Environmental issues
Unlike fluorescent and high-intensity discharge lamps, sulfur lamps contain no mercury. Therefore, sulfur lamps do not pose a threat to the environment or require special disposal. In addition, use of sulfur lamps has the potential to reduce the total amount of energy required for lighting.
Light distribution systems
Because the amount of light produced from one bulb is so great, it is usually necessary to distribute the light to areas far removed from the lamp. The most common method used is light pipes.Light pipes
A light pipe (also called a light guide or light tube) is a long, transparent cylinder with a prismatic surface developed by 3M that distributes the light uniformly over its length. Light pipes can be as long as 40 metres and are assembled on site from shorter, modular units. The light pipe is attached to the parabolic reflector of the sulfur lamp. For shorter pipes, there will be a mirror at the opposite end; for longer ones, there will be a lamp at each end. The overall appearance of a light pipe has been compared to that of a giant-sized fluorescent tube. One sulfur lamp with a light pipe can replace dozens of HID lamps. In the National Air and Space Museum, three lamps, each with a 27-metre pipe, replaced 94 HID lamps while greatly increasing the amount of light delivered.http://palimpsest.stanford.edu/waac/wn/wn17/wn17-3/wn17-308.html
The greatly reduced number of lamps may simplify maintenance and reduce installation costs but may also require a backup system for areas where lighting is critical.
The light pipes allow the lamp to be placed in an easily accessible area for maintenance and away from places where the heat of the lamp may be a problem.
Secondary reflectors
A secondary reflector is a structure with a mirrored surface placed directly into the path of the beam of light as it exits the parabolic primary reflector of the lamp. A secondary reflector can have a complex geometry which allows it to break up the light and direct it to where it is desired. It can spotlight an object or spread out the light for general illumination.
At Sundsvall-Härnösand Airport near Sundsvall, Sweden, airfield lighting is provided by sulfur lamps mounted on towers 30 metres tall. The lamps are directed upward and shine their light onto wing-shaped secondary reflectors that spread the light out and direct it downward. In this way, one lamp can illuminate an area 30 by 80 metres.
At the headquarters of [Nesa], an electric utility in Denmark, a single sulfur lamp directs its light onto numerous specular reflectors and diffusers to illuminate the entrance hall as well as several sculptures on the outside of the building.
At the entrance to University Hospital in Lund, Sweden, secondary reflectors on the ceiling are clad with highly reflective films, but shaped so as to avoid any glare. Moreover, since these films have a microprismatic surface structure that splits up the beams, the risk of glare problems is further reduced. The fact that the reflectors move the light source far away from the eye of anyone who would happen to look into them helps to further eliminate glare problems.http://195.178.164.205/IAEEL/iaeel/newsl/1994/fyra1994/DesAppl_c_4_94.html
Indirect lighting
Indirect fixtures direct most of their luminous flux upward toward a ceiling. A highly reflective ceiling can then serve as a secondary source of diffusive, low luminance, high visual quality lighting for interior spaces. The primary advantages of indirect lighting are the opportunity to significantly reduce indirect glare potential and to completely eliminate direct source viewing.http://btech.lbl.gov/papers/40506.pdf
At the Sacramento Municipal Utility District (SMUD) headquarters building, two sulfur lamps were installed in the tops of free-standing kiosks. The 4.2m high ceiling was retrofit with high reflectance (90%), white acoustic ceiling tile. The lamps direct their light upward, and it is reflected off the ceiling providing indirect light. Narrow, medium, or wide beam patterns can be created by choosing various reflector elements.http://eetd.lbl.gov/newsletter/CBS_NL//NL14/Sulfur.html
Direct lighting
Light pipes would not be necessary in applications such as stadium lighting, where a plain fixture can be mounted high enough so that the light can spread over a large area. The installation at Hill Air Force Base contains lamps with light pipes as well as downlight fixtures mounted high in an aircraft hangar.
Optical fibers
Optical fibers have been studied as a distribution system for sulfur lamps, but no practical system has ever been marketed.http://www.remotelight.com/plp1000.html
Future prospects
In 2005, Island Systems in England began marketing a sulfur lamp. They have recently begun full production. Research into the technology continues at several universities. In addition, several companies in Europe and Asia are attempting to bring a practical sulfur lamp to the market. The U. S. Department of Energy is no longer funding any research into the technology.
The development of an affordable, efficient, and long-lived microwave source is a technological hurdle to cost reduction and commercial success. The lamp prototypes were only available in high wattages (1000+ W), which impeded adoption in applications where light output demands were not great. The sulfur lamp has problems with the life of the magnetron and the motor that rotates the bulb and noise from the cooling fan. Because the lamp has moving parts, reliability remains a critical issue, and system maintenance may impede market adoption.
Researchers have had some success at eliminating the need to rotate the bulb by using circularly polarized microwaves to spin the plasma instead.http://lfw.pennnet.com/Articles/Article_Display.cfm?Section=ARTCL&ARTICLE_ID=206867&VERSION_NUM=1 http://scitation.aip.org/getabs/servlet/GetabsServlet?prog=normal&id=APPLAB000084000015002769000001&idtype=cvips&gifs=yes Other experiments have used indium bromide (InBr3) as the light-generating medium.http://www.designnews.com/article/CA138103.html http://www.icpig.uni-greifswald.de/proceedings/data/Shido-Kando_1
Prominent installations
North America
- Washington, D.C.
- *National Air and Space Museum
- *U.S. Department of Energy Forrestal Building, Independence Avenue, SW — [report]
- *Gallery Place-Chinatown Metro Station (removed)
- British Columbia
- *BC Hydro headquarters, Burnaby http://www.library.ubc.ca/archives/pdfs/ubcreports/UBC_Reports_1996_08_15.pdf
- California
- *Sacramento Municipal Utility District headquarters, Sacramento — [report]
- Florida
- *Epcot
- *United States Postal Service Distribution Facility, Fort Lauderdale
- Illinois
- *Shedd Aquarium [Caribbean Reef], Chicago — [report]
- *Brookfield Zoo, Brookfield
- Michigan
- *Chrysler Truck Assembly Plant, Warren http://www.theautochannel.com/news/press/date/19980223/press010174.html
- Nevada
- *[Municipal Pool], Las Vegas
- Ohio
- *State of Ohio's General Services Building, Columbus — [report]
- *Ohio State University Book Depository and Archives
- Utah
- *Hill Air Force Base — [report]
Europe
- Austria
- *Ein Volumen aus Licht by [Monika Gora], Vienna, a temporary art installation in 1995http://www.wien.gv.at/stadtentwicklung/06/02/01.htm
- Germany
- *[Semperlux AG] headquarters, Berlin
- *TK Park, Westerholt — [report]
- Italy
- *3M European Distribution Center, Carpiano — [report]
- Sweden
- *Lund University Hospital, Lund http://195.178.164.205/IAEEL/iaeel/newsl/1994/fyra1994/DesAppl_c_4_94.html
- *Midsommarkransen station, Stockholm Metro, Stockholm — [report]
- *Sundsvall-Härnösand Airport (Midlanda), Sundsvall
- *Sundsvall Post Terminal, Sundsvall — [report]
Asia
- China
- *Government Office Building, Ningbohttp://www.aaaoe.com/product/show2/?doid=41952&s=161928&PHPSESSID=8a1ef566f2bcdb61346120cae24ea700
Images
See also
Notes
External links
- Manufacturers
- *[Island Systems Lighting], Southend-on-Sea, Essex, UK
- *[Fusion Lighting's former webite] at the Internet Archive
- *[Ningbo Youhe New Lighting Source's former website] at the Internet Archive
- General information
- *[Sulphur lamp information]
- *["Lighting a Revolution: Lee Anderson and Michael Ury"]
- *[Various notes on the sulfur lamp]
- *["Sun on Earth"], International Associaiton for Energy-Efficient Lighting Newsletter, March 1994
- *[Radio frequency lamps overview]
- *[Information on light pipes]
- Technical papers
- *[Transport and equilibrium in molecular plasmas: the sulfur lamp]
- *[General treatment of the interplay between fluid and radiative transport phenomena in symmetric plasmas: the sulphur lamp as a case study]
- *[Investigation of the IR Radiation Losses in Microwave Operated Sulfur Lamps]
- *[Environmental Friendly High Efficient Light Source]
- *[Spectral Properties of Microwave-powered Sulfur Lamps in Comparison to Sunlight and High Pressure Sodium/Metal Halide Lamps]
- *[The electrodeless discharge lamp: a prospective tool for photochemistry]
- Images
- *[Photos of installed sulfur lamps]
- *[Info on sulfur lamps] from Helsinki University of Technology
- *[Video of the starting cycle of a sulfur lamp]
- *[Photos of sulfur lamps]
- Radio interference
- *["RF Lighting: A Potential 'Extinction Level Event' For Communications Users Of The 2.4 GHz Band"]
- *["Unintended Consequences of High-Efficiency Lighting"]
- *["FCC Rejects Satellite Radio's Petition to Ban RF Lights in 2.45 GHz Band"]
- *[Letter to Secretary of FCC on 3rd Proposal to Fusion Lighting]
- Criticism
- *[Criticism of sulfur lamps] at Slashdot
- *[First-hand experience with sulfur lamps] at Slashdot
- *[More first-hand experience with sulfur lamps] at Slashdot
Offline sources
- Suplee, Curt, "Energy Dept. Brings Dazzling Bulb to Light", The Washington Post, October 21, 1994
- Suplee, Curt, "A New Kind of Illumination That Burns Brightly, but Not Out", The Washington Post, October 24, 1994
- Holusha, John, "Light Source To Replace Many Bulbs", The New York Times, October 26, 1994
- "Sulfur Lighting on Track", Environmental Building News, July 1995
- Schroeder, Michael, and Dreazen, Yochi, "Energy-Saving Light Bulbs Mar Satellite Radio", The Wall Street Journal, August 6, 2001
- "Sulfur Lighting No Longer on Track", Environmental Building News, August 2005
| L i g h t i n g and L a m p s | ||
|---|---|---|
| Incandescent: | Incandescent light bulb>Conventional - Halogen - Parabolic Aluminized Reflector (PAR) |
|
| Fluorescent: | Compact fluorescent lamp>Compact Fluorescent (CFL) - Linear fluorescent - Induction lamp | |
| Gas discharge: | High-intensity discharge lamp>High-Intensity Discharge (HID) - Mercury-vapor - Metal-halide - Neon - Sodium vapor | |
| Electric arc: | Arc lamp - Hydrargyrum medium-arc iodide>HMI - Xenon arc - Yablochkov candle | |
| Combustion: | Carbide lamp>Acetylene/Carbide - Candle - Gas lighting - Kerosene lamp - Limelight - Oil lamp - Safety lamp | |
| Other types: | Sulfur lamp - Light-emitting diode>Light-Emitting Diode (LED) - Optical fiber - Plasma | |
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